Glaze Slurry Viscosity Control in the Ceramic Tiles Industry

Cov teeb meem xws li xim txawv, txheej thickness variation thiab txawm tawg yog tsav los ntawm variation nyob rau hauv glaze viscosity. Inline viscosity meter los yog saib xyuas kom muaj kev tswj hwm ntawm glaze ntom ntom lossis viscosity thaum txo qhov rov ua dua phau ntawv coj ua piv txwv.

Kev lag luam pobzeb ceramic tau pom cov kev hloov pauv ntau dhau xyoo dhau los. Ntau thiab ntau manufacturers ntawmcov khoom siv tu cev,ceramic vuas, thiabtableware / tais diav import fua ullyautomated manufacturingproces raukua eepconsistentqualnwsthiabpr uaodu uactivnws.Covnthose uamanufacturersarua eablerau figure uatawm commondefectintustxiv neejua ufacttso zisgp uarocess.

Cov txiaj ntsig ntawm Glaze Slurry Control

Precise tswj ntawm glaze slurry viscosity yog ib qho kev ua si-hloov rau lubceramic vuas kev lag luam. Ua kom pom kev viscosity kom zoo ib yamglaze txheej thickness, uas cuam tshuam ncaj qha rau cov khoom kawg qhov zoo. Automatedkev soj ntsuam viscositytshem tawm phau ntawv inconsistencies, txo cov khib nyiab thiab txhim kho efficiency nyob rau hauvcov nroj tsuag huv sithiabceramic vuas factories. Cov txiaj ntsig tseem ceeb suav nrog:

Txhim kho cov khoom zoo: Consistent viscosity minimizes defects xws lipinhole defects nyob rau hauv txheejthiabnpuas tsis xws luag hauv txheej, kom ntseeg tau tias du, ruaj khov.
Nce Productivity: Automation txo downtime los ntawm phau ntawv hloov kho, tso caitableware / pottery factoriesmus scale ntau lawm.
Kev txuag nqi: Los ntawm kev txo qis glaze khib nyiab thiab rov ua haujlwm, cov tuam ntxhab tuaj yeem txo cov khoom siv thiab cov nqi zog.
Ua raws li Cov Qauv: Precise tswj xyuas kom cov vuas ua tau raws li qhov yuav tsum tau ua kom zoo nkauj thiab ua haujlwm zoo, tseem ceeb rau kev siv high-end.

Nroginline viscosity saib, manufacturers tau txais kev nkag siab ntawm lub sijhawm tiag tiag, ua kom muaj kev hloov kho kom ruaj khovtxheej txheejthoob plaws hauv kev tsim khoom.

Tej yam uas tshwm sim los ntawm Inconsistent viscosity

Tsis sib xws viscosity hauv glaze slurry yog thawj qhov ua rau muaj qhov tsis xws ntawm cov pobzeb ceramic. Cov kev tsis zoo no tsis tsuas yog cuam tshuam rau qhov pom kev pom tab sis kuj txo cov kev pab cuam lub neej ntawm cov vuas. Hauv qab no yog cov teeb meem feem ntau:

Pinhole Defects hauv Txheej: Ua los ntawm gases los ntawm cov pobzeb lub cev khiav los ntawm cov kua glaze tsis txaus, pinholes tsim me me, pom qhov ntawm qhov chaw, cuam tshuam impermeability.)
Bubble Defects nyob rau hauv Txheej: Cov npuas loj uas tsis kho thaum lub sijhawm tua ua rau muaj qhov tsis zoo ntawm qhov chaw. Kho viscosity-txawm tias siab dua rau ntxiab npuas hauv qab los yog qis dua kom tso cai rau kev khiav ceev- tuaj yeem txo qhov teeb meem no.
Txiv kab ntxwv Peel Txheej Defect: High viscosity thiab nto nro tiv thaiv npuas los ntawm kev khiav, tawm hauv kev nyuaj siab ntawm glaze nto thaum txias.
Xim Variations: viscosity fluctuations ua rau daim ntawv thov glaze tsis sib xws, ua rau cov xim tsis sib xws ntawm cov vuas, ib qho teeb meem ntau zaus hauvceramic vuas factories.

Cov teeb meem no qhia txog qhov xav tau kom muaj zogkev soj ntsuam viscositykom paub meejtxheej txheejthiab txo tus nqi tsis lees paub.

Daim ntawv thov hauv Glaze Feeding Systems

Niaj hnub nimno glaze pub tshuab, xws li tswb glaze pub tshuab, cia siab rau kev tswj xyuas kom xa daim ntawv thov glaze zoo ib yam. Cov tshuab no siv cov yeeb nkab hlau nrog lub twj tso kua mis los tswj lub qhov siab ntawm qhov glaze, tswj los ntawm lub valve thiab nozzle. Txawm li cas los xij, kev hloov kho phau ntawv feem ntau tsis suav nrog cov viscosity variations uas tshwm sim los ntawm kev hloov pauv kub lossis cov khoom tsis sib xws. Integrating ibinline viscosity saibrau hauv cov tshuab no tso cai rau kev ntsuas lub sijhawm thiab kev hloov kho ntawm glaze viscosity. Qhov no ua kom tus nqi ntws tsis tu ncua, txo qhov tsis xws luag xws lipinhole defects nyob rau hauv txheejthiabnpuas tsis xws luag hauv txheej. Raucov nroj tsuag huv sithiabtableware / pottery factories, automated viscosity tswj streamlines glaze daim ntawv thov, txhim kho throughput thiab zoo.

Cov txiaj ntsig ntawm Varying Viscosity hauv Glazing Operations

Variations nyob rau hauv glaze viscosity ncaj qha cuam tshuam qhov zoo thiab efficiency ntawm glazing ua hauj lwm. High viscosity tuaj yeem ua rautxiv kab ntxwv tev txheej tsis xws luagthiab tsis sib npaug glaze faib, thaum uas tsis muaj viscosity yuav ua rau ntau dhau, ua rau nyias txheej thiabpinhole defects nyob rau hauv txheej. Cov kev tsis sib haum xeeb no ua rau muaj kev tsis lees paub, nce nqi ntau lawm, thiab ncua sij hawm xa khoom. Los ntawm kev sivkev soj ntsuam viscosity, manufacturers tuaj yeem ruaj khov glaze ntws, kom ntseeg tau tias tsis sib xwsglaze txheej thicknessthiab txo qhov tsis xws luag. Real-time data los ntawminline viscosity saibenables tus neeg teb xov tooj los kho cov kev ntsuas tam sim, tswjtxheej txheejtxawm nyob rau hauv cov kev hloov pauv xws li kub lossis av noo hloov. Qhov no ua rau cov vuas zoo dua thiab txhim kho kev ua haujlwm zoo thoob plawsceramic vuas factoriesthiabcov nroj tsuag huv si.

Tsis muaj

Viscosity ntau:1 - 1,000,000 PAB

Qhov tseeb:± 3.0%

Rov ua dua:± 1%

Kub qhov tseeb:1.0%

Sensor Siab Range:<6.4 MPa (Customized rau siab tshaj 10 MPa)

Environmental Qib:IP68

Fais fab mov:24 VDC

Cov zis: viscosity4-20 mADC

Kub:4 - 20 mADC Modbus

Qib tiv thaiv:IP67

Explosion-proof Standard:ExdIIBT4

Kub Resistance Range:≥450 ℃

Lub Sijhawm Teeb Meem teb:5s

Khoom siv:316 Stainless hlau (txheej txheem configuration)

Calibration:Standard qauv kua

Kev sib txuas:Flange DN4.0, PN4.0

Threaded kev twb kev txuas:M50 * 2

Flange Txheem:HG20592

Cov Khoom Siv Tshuaj rau Viscosity Saib Xyuas

Lonnmeter muaj kev txiav-ntuginline viscosity saibtsim los daws cov teeb meem ntawm glaze slurry tswj nyob rau hauv lubceramic vuas kev lag luam. Peb cov kev daws teeb meem muab cov viscosity ntawm lub sijhawm thiab ntsuas kub, ua kom muaj kev tswj xyuas meej ntawm cov khoom glaze. Cov yam ntxwv tseem ceeb muaj xws li:

High Accuracy: Lonnmeter sensors xa rov qab ntsuas rau ob qho tib si Newtonian thiab tsis yog-Newtonian kua, kom ntseeg tau cov ntaub ntawv txhim khu kev qha rau cov glaze slurries nyuaj.
Kev sib koom ua ke yooj yim: Plug-and-play installation nyob rau hauv sib tov tso tsheb hlau luam los yog pipelines yuav siv sij hawm tsawg tshaj li 30 feeb, txo downtime nyob rau hauvceramic vuas factories.
Robust Design: Hermetically kaw, 316L stainless hlau sensors tiv taus cov teeb meem me me thiab yuav tsum tsis muaj kev saib xyuas, zoo tagnrho rau cov chaw ua haujlwm hnyav.
Kev them nyiaj kub kub: Built-in kub sensors kom paub meej viscosity nyeem, tseem ceeb heev rau kev tswj xyuastxheej txheejnyob rau hauv ntau yam kev mob.

CovCov txheej txheem viscometer hauv online, ib qho viscometer on-line tsim rau kev ntsuas lub sijhawm tiag tiag, oscillates ntawm qee zaus raws nws cov kev taw qhia axial. Lub conical sensor txiav cov kua dej thaum cov kua ntws hla lub sensor, ces lub zog poob yog xam raws li qhov kev hloov ntawm viscosity. Lub zog raug kuaj pom los ntawm cov hluav taws xob hluav taws xob thiab hloov mus rau cov ntawv nyeem tau los ntawm covhauv-kab txheej txheem viscometer.Txij li cov kua shearing yog paub los ntawm kev co, nws tuaj yeem tiv taus siab rau nws cov qauv siv tshuab yooj yim - tsis muaj qhov txav, ntsaws ruaj ruaj thiab bearings.

Los ntawm automating viscosity tswj, Lonnmeter daws txo qhov tsis xws luag xws linpuas tsis xws luag hauv txheejthiabtxiv kab ntxwv tev txheej tsis xws luag, txhim kho cov khoom zoo thiab kev ua haujlwm zoo hauvcov nroj tsuag huv sithiabtableware / pottery factories.

Cov Lus Nug Feem Ntau Txog Glaze Viscosity Saib Xyuas

Vim li cas viscosity saib xyuas tseem ceeb hauv kev lag luam ceramic vuas?

Kev soj ntsuam viscosityua kom zoo ib yamglaze txheej thickness, txo qhov tsis xws luag xws lipinhole defects nyob rau hauv txheejthiabnpuas tsis xws luag hauv txheej. Nws txhim kho cov khoom zoo thiab txo cov khib nyiab hauvceramic vuas factories.

Yuav ua li cas lub inline viscosity saib xyuas cov txheej txheem zoo li cas?

Ibinline viscosity saibmuab cov ntaub ntawv ntawm lub sijhawm tiag tiag, tso cai rau kev hloov kho kom haum rau glaze ntws. Qhov no tuavtxheej txheej, tiv thaiv cov teeb meem xws litxiv kab ntxwv tev txheej tsis xws luagthiab xyuas kom cov pobzeb zoo li qub.

Kev soj ntsuam viscosity puas tuaj yeem txo cov nqi tsim khoom?

Yog, los ntawm kev txo qis glaze khib nyiab thiab txo qis kev tsis lees paub los ntawm qhov tsis xws luag,kev soj ntsuam viscositytxo cov khoom siv thiab cov nqi zog, txhawb kev ua haujlwm hauvcov nroj tsuag huv sithiabtableware / pottery factories.

Xaus

Hauvceramic vuas kev lag luam, ua tiav flawlessglaze txheej thicknessthiabtxheej txheejyog qhov tseem ceeb rau kev tsim cov nplais zoo tsis pub dawbpinhole defects nyob rau hauv txheej,npuas tsis xws luag hauv txheej, thiabtxiv kab ntxwv tev txheej tsis xws luag. Los ntawm kev txais yuav advancedkev soj ntsuam viscositynroginline viscosity saib, manufacturers incov nroj tsuag huv si,ceramic vuas factories, thiabtableware / pottery factoriestuaj yeem txhim kho cov khoom zoo, txo cov khoom pov tseg, thiab txhim kho kev ua haujlwm zoo. Lonnmeter cov kev daws teeb meem tshiab muaj kev tswj xyuas lub sijhawm tiag tiag, kom ntseeg tau tias daim ntawv thov glaze zoo ib yam thiab txo cov nqi tsis xws luag. Npaj los optimize koj cov ceramic ntau lawm?Thov ib tsab ntawvhnub no kom pom tias Lonnmeter tuaj yeem hloov pauv koj cov txheej txheem glazing li cas!